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SICK MAIHAK offers products and services for analysis and process measurement technology. “One-Stop Measuring Solutions” – we provide components and all-in-one system solutions for gas analysis, dust measurements, flow rate measurements, water and liquid analysis, level measurements and a wide range of other tasks. Our combined expertise and many years of experience in industry have played a key role in modern process automation. Controlling plants, meeting limits, optimizing processes, monitoring product flows - the products and customer support for analyzers and process instrumentation of SICK MAIHAK define standards for these tasks regarding technology and quality.
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For analyzing gases we offer an extensive range of gas analyzers and analysis systems. Adaptation to different system conditions or solutions for complex measuring tasks – we have the answer: in-situ and extractive measuring technology for installation in complete systems. In-Situ Measurement: The in-situ analyzers are available in two versions: cross-duct and analyzers with a measuring probe for installation from one side. This enables the devices to be adapted efficiently to a wide variety of different system configurations. The in-situ technology is characterized by low maintenance requirements and very short response times by direct measurement in the gas duct. Extractive Measurement: Our extractive gas analyzers are suitable for a broad range of applications. They can be extended by numerous external system components to form a complete analysis system. This enables the analyzers to be adapted specifically to your measuring task. The task-specific adaptation of the systems is the main advantage of the extractive measurement. Gas Analysis & Process Control Measuring principles: UV/VIS/NIR/IR Photometry, Thermal Conductivity, Interference Filter Correlation, Paramagnetic, Electrochemical, Colorimetric, Chemiluminescence, Flame Ionization, and NDIR Absorption Process. Components (for example): CnHm, HCI, Hg, H2O, NH3, SO2, NOx, CO, CO2, O2, NO, H2S, NO2, N2O, CH2, HF, C2H4O2, C2H2, C4H8 Emission Monitoring & Gas Analysis Measuring principles: UV Transmission (non-dispersive gas filter correlation), IR Filter Correlation, Zirconium Dioxide, NDIR Photometry, Electrochemical Cell, Paramagnetic, Single Beam Dual Wavelength Technique, Cold Vapor Atomic Absorption Spectroscopy (CVAAS). Components (for example): CnHm; Up to 8 Components Simultaneously: CO, CO2, SO2, NO, NO2, NH3, H2O, HCl, O2, Hg
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EuroFID Flame Ionization Detector The EuroFID is designed for continuous monitoring of total hydrocarbons in the air and in corrosive and condensable gases both in trace levels and concentrations of up to 100 percent by volume at process temperatures of up to 350 °C. Components: Total hydrocarbons (org.C) Measurement: Extractive / In-Situ
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FID3006 Total Hydrocarbon Analyzer This heated total hydrocarbon analyzer is especially designed for mobile use at various sites and under harsh operating conditions. Its compact and robust assembly allows continuous and discontinuous measurement of organic components also at measuring points with difficult access. Features including ranges from 1 ppm to 100 000 ppm, internal air supply, and a patented miniature heated sensor block with a flame ionization detector controlled up to 220 °C make it possible to measure in steam saturated gases. Components: Total hydrocarbons (org.C) Measurement: Extractive
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GM31 Multi-Component Analyzer The GM31 is suitable for both simultaneous or individual measurements and can be used to measure emissions in flue-gas desulphurization and DeNOx plants. Components: NO, NO2 or NH3, SO2 Measurement: In-Situ
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GM35 In-Situ Gas Analyzer The GM35 analyzer measures CO, CO2, H2O concentrations quickly, reliably, and economically either simultaneously or as individual measurements. Components: CO, CO2, H2O Measurement: In-Situ
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GM700 In-Situ Laser analyzer The precise GM 700 TDLS analyzer is tailor-made for measuring gaseous components under difficult conditions. It is also available in a version for the automotive industry to measure O2 or NH3. Components: O2, NH3 Measurement: In-Situ
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Oxygen Monitoring in Car Exhaust Gas Developing engines and exhaust gas systems requires rapid and precise control measurements. Due to the In-situ technology of SICK-MAIHAK there are solutions available with shortest response times directly in the exhaust gas stream. Components: O2, NH3 Measurement: In-Situ
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GM901 Carbon Monoxide Analyzer The GM901 Analyzer is available as a cross-stack or probe version. As a result, it is ideally suited to a broad range of application, even for difficult measuring tasks (e.g. high dust concentrations, overpressure, “wet” flue gases, or extremely high measuring gas concentrations). Components: CO Measurement: In-Situ
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GM950 Rapid Measuring System THE GM950 Measuring System serves to monitor the high CO values of electric precipitators. Due to its rapid, redundant measurement method wrong shut-down procedures can be avoided. Components: CO Measurement: In-Situ
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MCS100E HW/PD/CD Flue Gas Monitoring The MCS100E compact multicomponent analyzer is used in, for example, power stations or incineration plants. The MCS100E contains an infrared photometer for detecting up to a maximum of 8 gas components and O2.
High
Temperature
Components: CO, CO2, H2O, HCl, NH3, NO, O2,
SO2 Measurement: Extractive
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MCS100 UV/VIS/N(IR) Multi-Component Process Photometer The MCS100 is equipped with a very robust single-beam process photometer for conducting process measurements in the UV, VIS, (N)IR spectral range. Up to 8 components can be measured continuously. It is also possible to offset disturbance variables. Cells ranging from the 0.1 mm high-pressure liquid cell to the compact 6 m high-temperature long-path cell are available. Components: UV/VIS/(N)IR Absorbing Gases and Liquids Measurement: Extractive
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MCS100FT FTIR Multi-Component Analysis System Actual HF limit value monitoring through simultaneous detection of even the smallest traces of hydrogen fluoride in exhaust gas. Carefree package for rugged use due to AutoVAL and very low maintenance effort. “One for all” – one monitor for most gaseous emissions. Components: CH4, CO, CO2, HCl, HF, H2O, NH3, NO, NO2, N2O, O2, SO2 Measurement: Extractive
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MERCEM Mercury Analyzer The sensitivity of the system can be adjusted by adapting an amalgamation process to enable detection in wide measuring ranges and, in particular, very narrow measuring ranges. Components: HG Measurement: Extractive
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MKAS Compact Analysis System The MKAS Compact comprises all major components of a large gas measuring system: analyzer, gas cooler, filter, pump and the like. Therefore it suits excellent for all common monitoring tasks where space is short, e.g. in emission monitoring. Measurement: Extractive
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MKAS710 Analysis System Process Applications, emission measurements or safety monitoring – a broad range of applications. The MKAS Multi-Component Analysis System from SICK-MAIHAK is an all-in-one solution for monitoring a wide variety of processes. Measurement: Extractive
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MONOCOLOR 1N & 2Ex Hydrogen Sulfide Gas Analyzer The H2S gas analyzer MONOCOLOR operates semi-continuously by the colorimetric measuring principle with a dry reaction on a reagent paper strip. The intensity of the reagent paper stain is proportional to the mean concentration of H2S and to the flowrate. This measuring principle is very selective, even in case of different sulfur compounds in the sample gas and allows the measurement of small H2S concentrations. Components: H2S Measurement: Extractive
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Modular System S700 The S700 modular system makes configuring tailored applications particularly easy. An S700 housing can be equipped with up to 3 analyzer modules for compact and cost-effective solutions. A total of 6 different analyzer modules are available for analyzing up to 60 gas components. Components: CH4, C2H2, C2H4, C2H6, C3H6, C3H8, C4H6, C4H10, C6H14, CO, CO2, H2O, N2O, NH3, NO, O2, SO2 and many others. Measurement: Extractive
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SCP3000 Gas Sampling Probe Analyzing gases in the cement rotary kiln enables the optimization the production procedures and the monitoring the emission values. Especially one particular advantage is to monitor the condition of cement and in this way to assure the product quality. This requires a sophisticated sampling system according to difficult conditions. Measurement: Extractive
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SIDOR Gas Sampling Probe The SIDOR is a gas analyzer for measurement of up to 2 infrared components. Additionally oxygen can be measured by integration of an electrochemical or paramagnetic measuring cell. The significant characteristic is a half-yearly maintenance interval with test gases. The stability of the measuring cells allows a adjustment with ambient air within these half-year period. A barometric pressure compensation is included as a standard. Components: CH4, CO, CO2, NO, O2, SO2 Measurement: Extractive
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ZIRKOR302 Analyzer The ZIRKOR302 analyzer provides fast and reliable measurements of O2 also at high temperatures. Components: O2 Measurement: In-Situ
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Process Cells & Accessories SICK-MAIHAK provides a variety of cells designed for different process applications, ranging from the high-pressure cell with an optical path length of one tenth of a millimeter used for monitoring liquids to the long-path cell with an optical path length of several meters as used for trace analysis in gases. |
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Dust Concentration Monitors for Emission & Process Monitoring | |
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With its new generation of devices, SICK MAIHAK offers a broad range of systems for detecting and monitoring of dust concentration. All of the dust measuring systems can be seamlessly integrated into existing measurement landscapes at your plant. They can also be tested easily and at low cost using remote diagnosis. If required, all of the SICK MAIHAK dust concentration monitors can be parameterized with a PC and the user-friendly MEPA software (MEnu-driven PArameter setting, with multi-language capability). |
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FW56 Filter Watch/Monitor Dust is a critical component, as a contaminant, transporting current or as residue of production processes. High quality measuring systems offer distinct advantages, i.e. reliability of plant processes, optimization of the plant operation mode or lower costs due to increased productivity to greater economic efficiency. FW56-D/T and FW56-I are part of the FW56 family, a dust monitoring system which has a proven success record. Components: Ext., Opac., Dust, Transm., Dynam. Transm.
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FW300 & FW300Ex Laser Transmissiometer Sticky dusts, high gas temperatures or varying gas velocities - the FW300 measures also under unfavorable conditions instantaneous and with high precision. The FW300 is suitable for measurement of dust concentrations in processes or of dust emission in quarries or mill works as well as for monitoring of dust loads in factory halls. It is used for emission monitoring and monitoring of filter plants in energy production, in the building material industry, metallurgy, food and feed stuff industries and the chemical industry. Components: Ext., Opac., Dust, Transm.
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OMD41 Dust and Opacity Monitor For monitoring dust concentrations in industrial plants - even across long measurement paths. The OMD41 is a transmissiometer that operates according to the autocollimator principle. It is performance-tested pursuant to the German Clean Air Regulations, Federal German Pollution Control Act (13th Implementing Ordinance), GOST and the US EPA guidelines. Components: Ext., Opac., Rel. Opac., Dust., Transm.
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FW100 & FW100Ex Dust/Particle Monitor Where other technologies fail, the FW100 and FW100Ex from SICK MAIHAK comes into its own! Thanks to the scattered-light measurement integrated in its probe, the FW100 can measure even minimal dust concentration levels precisely independent of the gas velocity. No mechanical adjustments or calibration to a dust-free measuring path are necessary. Due to its pressurized enclosure it suits for Ex-zones 1 and 2. Components: Ext., Opac., Dust, Transm.
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RM210 Scattered Light technology For measuring extremely low dust concentrations in various application processes. The RM210 dust concentration monitor operates according to the scattered-light principle. Its various depths of measurement allow representative measurements to be conducted even in large duct diameters. Components: Soot Value, Dust, Scattered Light
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RM210DM Diesel Monitor The device for soot particle measurement is based on the highly sensitive scattered light measuring principle. It is suitable for continuous detection of smallest dust and soot particles in the exhaust gas of motors. Components: Diesel Soot Value
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RM210S Monitoring of Soot Numbers The RM210-S measuring device is used for precise monitoring of soot number. The soot number measurement meets the requirements of Federal Clean Air Regulations (TA Luft) and the regulation stipulated by the 13th Federal Emission Protection Regulation (13. BlmSchV) concerning incineration and gas turbine plants. The soot number (SN) is defined by the degree of optical density on a filter paper with grayscales. The measuring device, flanged directly to the exhaust duct, is continuously monitoring the clouding of flue gas. It signals faulty operations in time, war-ranting reliable observance of limit values like SN=1. Components: Soot Value
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RM230 Soot Value Monitor Based on the scattered light measuring principle, the RM230 detects dust concentrations within a range of <0.5 to 200 mg/m³. Suitable device versions with different measuring penetration depths are available for output of representative measurement results. Components: Dust, Scattered Light
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FWE200 Dust Measuring System in Wet Gases The FWE200 is designed to measure dust concentrations in saturated flue gas using the scattered-light measuring principle. The gas is withdrawn via an extraction probe. Any droplets are vaporized and, therefore, cannot falsify the result of the measurement. Components: Ext., Opac., Dust, Transm.
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SHC500 GRAVIMAT Particle Measuring Device For control and gravimetric comparison measurements on dust concentration monitors. A partial gas flow is sucked off isokinetically via a filter head probe (control in real time). The dust content is determined by weighting the dust collector mass before and after extraction. Components: Dust
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SHC550 GRAVIMAT Particle Measuring Device Determination of Particle Concentration in Exhaust Gases of Combustion Engines. Components: Dust
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FW550 Particle Monitor Continuous Measurements of Particle Concentrations in Exhaust Gases of Combustion Engines. The FW550 Particle Monitor is designed to conduct continuous measurements of particle concentrations particularly of soot particles in the exhaust gas of combustion engines. Components: Dust
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Liquid Analysis - Spectrometer for liquids for process monitoring and control, quality process control and research. Measured components: water, hydrochloric acid, glycerin, alcohols, ether, benzene, hexamine, styrene, sugar, salts, uric acid, acetic acid, amino acids, aromatics, aldehydes, phenols and many other substances. Water Analysis (Total Organic Compound) - Monitoring of process water, surface water, drinking water and waste water for contamination of organic carbon compounds: TOC (Total Organic Carbon). Online for continuous measurement - also in in Ex zone 1 (class 1, div.1) or in Ex zone 2 (class 1, div.2). |
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MCS100 Multi-Component Process Photometer The MCS 100 – an advanced analysis solution for acetic acid, isocyanides, toluene, phosgene, glycol, trace moisture, and much more. Not only does this product enable you to measure simultaneously up to 8 components in the UV/NIR or IR range, it also provides highly accurate measurements in both high and low concentrations, as well as for measurements in corrosive and reactive sample streams. MCS 100 is your solution, because this analyzer
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TOCOR700 TH/UV – Measurement of Organic Carbon Monitors condensate, process, surface and waste water for contamination caused by organic carbon compounds. Choice of two: TOCOR700TH (thermal reactor): capable of non-specific oxidation of nearly all TOC-compounds due to an integral thermal high-tempera-ture reactor. Particularly suitable for unknown water compounds. TOCOR700UV: for monitoring of known water compounds and checking of limit value.
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Bin level indicators MaihakMBA are proven for the control of bulk material levels – worldwide and for many decades. With their rugged mechanical construction the indicators operate under even rough operating conditions. Ex certification: for zone 20 (dust) and zone 1 (gas). Special versions for temperatures up to 800 °C available. The new MaihakMBA 200 links proven product benefits with lots of new attractive and functional advantages and therefore offers optimized solutions for the individual applications. |
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MaihakLOT369 Continuous Level Measurement The MaihakLOT 369 continuously measures the level of all bulk material and sediments in liquids. The intelligent microprocessor electronics combined with the simple measuring principle makes the MaihakLOT 369 a rugged and reliable measuring system. The MaihakLOT 369 is suitable for level measurement of fine and coarse grained solids as well as liquids. The MaihakLOT 369 can be used in all bulk applications. Fine grained solids can be measured with the same reliability as coarse solids. Dust can not enter into the electronics due to the dust tight sealing. The lot cable is a stranded wire of stainless steel. The maximum measuring range is only depending on the cable length and can be 70 meters.
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MaihakMBA200 Level Indicator SICK MAIHAK’s rotating paddle level indicators have proven to be robust, safe and reliable. Now, MAIHAK has developed a new rotating paddle indicator: the Maihak– MBA200. Highly valued for it‘s rugged construction, it has now been improved with many attractive and functional advantages.
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Bulkscan The BULKSCAN system measures volume throughput of any bulk materials on conveyer belts and determines the volumes of such materials in storage. The measured values can then be used for control and adjustment functions.
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BR-NWt, SR-NW Level Monitor Useful for level detection of water and waste water. Measuring principle: Conductive.
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MBA - M175 Diaphragm Switch The diaphragm switch is a level indicator for all kind of bulk material. The main applications for the switch are mounting positions close to conveyors, downspouts and other machines were bulk material is handled. The advantage to other measuring devices is, that with the MBA M175 no bigger parts reach into the bin. The mounting position of the MBA M175 should be lateral from the side, but also angles up to 45° are possible.
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With diverse volume flow measuring devices SICK MAIHAK provides solutions for a wide variety of measuring tasks - from calculating volume flows in process analysis to environmental monitoring applications and also exhaust gas volume measurement for the automotive industry. Operating principle: Ultrasonic transducers are mounted on both sides of the gas duct at a certain angle to the direction of flow. These transducers alternately transmit and receive sound pulses with and against the flow direction. FLOWSIC measures the propagation time delay of the pulses and uses this to calculate the velocity of the gas and determine the volume flow during operation. |
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FLOWSIC 100 Volume Flow Measuring Devices The transit time of an ultrasonic pulse between two transducers is measured. The transducers are mounted at both sides of a duct at a certain angle to the gas flow. Each transducer operates alternately as a transmitter and a receiver. he gas velocity will affect the transit time of a pulse travelling along the path between the two transducers. In the forward direction, the transit time (tf) is shorter than in the opposite direction (tr). The difference between the transit times is used to measure the gas velocity in the path.
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FLOWSIC 150 Carflow Ultrasonic Measurement System for Measuring Exhaust Gas Volume Flow Rate in Automotive Industry. The transit time of an ultrasonic pulse between two transducers is measured on 1 or 3 measuring paths. The transducers of an individual path are mounted at both sides of a pipe at a certain angle to the gas flow. Each transducer operates intermittently as a transmitter and a receiver. The gas velocity will affect the transit time of a pulse traveling along a path between two transducers. In the forward direction, the transit time (tv) is shorter than that in the opposite direction (tr). The difference between the transit times is used to measure the gas velocity in the path. Using the 3-path configuration, the measurement is largely independent of the flow profile and installation conditions.
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FLOWSIC 600 Ultrasonic Gas Flow Meter Many years of experience and continuous improvement of the measuring technique have led to a new generation of ultrasonic gas flow meters – the FLOWSIC600. Already the visual impression shows the compact design with concealed cabling system which provides a trouble-free and low-maintenance use under the harsh industrial conditions. The FLOWSIC600 can be equipped with 1, 2 or 4 measuring paths that offers the usage from custody transfer applications up to measurements with less precision requirements. The standard installation length of 3D allows to replace existing turbine meters without pipe readjustments. Because adjustable impulse outputs or Modbus connections are available, installed flow computers can be used furthermore.
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More safety, less congestion – this is the main objective of traffic management in the future. Intelligent traffic monitoring systems will form the basis of modern traffic management technology. With our highly sophisticated measuring systems, we’re on the right road to solving a few of these issues. In the tunnel - in-situ procedure As the volume of traffic rises, the need to continuously monitor pollution levels is becoming increasingly important. Our in-situ monitors measure exhaust gases where they arise, thereby enabling effective monitoring and control of emissions, and ensuring that ventilation systems operate efficiently. Developed by experts with many years of experience, our measuring systems are tailored to meet your requirements. |