CCI Thermal Technologies Inc. is a world leader in the development and production of advanced heating and filtration solutions for industrial and hazardous area applications. The diversity of our six brands - Cata-Dyne™, Ruffneck™, Caloritech™, Norseman™, DriQuik™ and 3L Filters™ - represents the broadest based industry expertise, and the range of our technologies enables their application in virtually any environment. Our product lines feature a wide array of heating and filtration solutions, including infrared gas catalytic heating, heavy-duty explosion-proof heating, electric process heating, automated product curing and finishing systems, and custom engineered heating and filtration packages.

CCI Corporate Profile (4.6MB)          CCI Custom Engineering (2.1MB)

         

 

 

Cata-Dyne™ from CCI Thermal Technologies Inc. is the industry standard in infrared gas catalytic heaters, enclosures, pipeline systems and accessories. Customers across a wide range of industries rely on Cata-Dyne™ to supply them with safe, reliable, efficient and versatile infrared catalytic heating equipment for a variety of applications in both hazardous and non-hazardous environments. Cata-Dyne™ infrared heaters boast the most efficient conversion of hydrocarbon fuels to infrared energy compared to any other competitive brand on the market today, which makes them highly efficient and economical to operate. They are simple to install and their durable, heavy-duty construction means they require minimal maintenance under normal operating conditions. Cata-Dyne™ explosion-proof gas catalytic heaters are available in 23 different models with BTU ratings ranging from 1,000 to 48,000 BTU/hr (0.3 kW - 14.0 kW). In addition, these heaters can be banked together to obtain any BTU (kW) rating desired. Cata-Dyne™ products are, in many cases, also highly compatible with our other product lines -- Caloritech™, Ruffneck™, Norseman™ and DriQuik™ -- to provide our customers with complete heating solutions for industrial and commercial applications.

 

Cata-Dyne Product Guide (2.1MB)

Cata-Dyne Catalog (8.0MB)

Line Heater

The Cata-Dyne™ Line Heater uses radiant heat transfer to increase the temperature of compressed natural gas to avoid the formation of hydrates and freezing of equipment during pressure drop at locations including distribution nodes and sales taps.

WX Explosionproof Gas Catalytic

Designed for various applications that involve spot or space heating where hazardous materials may be present. These include comfort heating, freeze protection for oil and gas equipment and drying or curing processes.

MKII Explosionproof Gas Catalytic

Designed for many different applications that involve spot or space heating where hazardous materials may be present which include freeze protection for equipment and drying or curing processes.

WXS Explosionproof Gas Catalytic

Designed for both traditional installations and in compact enclosures for valves, regulators and instrumentation.

"G" Industrial Gas Catalytic

Designed for use in non-hazardous heating applications such as infrared drying and curing ovens.

Enclosure Heating Systems

Designed for total freeze protection for a wide variety of regulators, valves, meters, orifice fittings, chokes and pipelines.

Instrument Gas Preheaters

Designed for providing freeze protection for instrument supply gas, pilot actuated regulators and related applications and the preferred solution for the oil & gas industry

Super Conductors

Designed to provide dry penetrating heat for small enclosures that house batteries, radio controls and other moisture-sensitive equipment.

Sure Seal Pipeline Systems

Designed for large surface areas that allow for efficient transfer of infrared heat that can be utilized in a variety of pipeline applications.

Flo-Dri Scrubbing Systems

Designed to remove contaminants (down to 0.5 micron in size) found in fuel gas from natural gas wells.

NGS1000 Scrubbing Systems

Designed to remove contaminants found in fuel gas from natural gas wells.

Accessories

 

 

 

Ruffneck™ from CCI Thermal Technologies Inc. is renowned for its rugged, reliable and versatile heavy-duty explosion-proof heaters, heating systems and heating accessories. Ruffneck has a long and proud history of supplying quality heating products for the harshest industrial environments to a worldwide customer base for over 30 years. The Ruffneck™ line has enhanced CCI's position as one of North America's leading manufacturers of industrial heating equipment. Ruffneck™ is well-known in the industry for its "ship the heat in a week" policy, where 95% of all standard orders are shipped within one week of order placement. Ruffneck™ products are, in many cases, also highly compatible with our other product lines -- Caloritech™, Ruffneck™, Norseman™ and DriQuik™ -- to provide our customers with complete heating solutions for industrial and commercial applications.

 

Ruffneck Product Guide (2.1MB)

Ruffneck Catalog (8.9MB)

FR Heat Exchanger Unit Heaters

Designed for steam applications that may be subject to freezing conditions and are of particular value for outdoor applications.

HP Heat Exchanger Unit Heaters

Designed for rugged industrial applications including space heating and liquid cooling applications.

AH/AV Unit Heaters

Designed for rugged industrial applications and can be used with a variety of heat transfer fluids such as steam, circulating hot water, and glycol heating systems, or in liquid cooling applications.

FX5 Explosionproof Electric Air Heaters

Designed for the harshest environments such as dry indoor industrial applications, oil refineries, petrochemical plants, etc., where specific explosive gases or dusts may be present.

FE1 Explosionproof Electric Air Heaters

Designed and manufactured for use in dry indoor industrial applications such as oil refineries, petrochemical plants, pulp and paper mills, etc., where specific explosive gases or dusts may be present.

CX1 Provector Explosionproof Heaters

Designed and manufactured specifically for demanding requirements and harsh operating conditions, such as those in the oil and gas industry.

CF1 Provector Explosionproof Heaters

Designed and manufactured specifically for demanding requirements and harsh operating conditions such as those in the oil and gas industry.

BCR1 Triton Corrosion-Resistant Washdown Heaters

Designed for non-hazardous locations and applications using water pressure of less than 70 psi.

CRE1 Triton Corrosion-Resistant Washdown Heaters

Designed for washdown applications in non-hazardous locations using water pressure of less than 482 kPa.

RGE Regular Duty Air Heaters

Designed for use in regular duty industrial and commercial space heating applications such as factories, parking garages, stores, etc.

RGX Heavy Duty Air Heaters

Designed for heavy duty use in industrial environments such as pulp & paper mills, mine shafts, welding shops, etc.

RXDF Explosionproof Duct Heaters

Designed for heating air or gases in hazardous environments such as oil refineries, coal mines, petrochemical plants, etc., where potentially explosive substances are present.

RDFF, RDIF, RDFT, RDIT Air Duct Heaters

Designed for use in comfort heating applications such as make-up air heating, air pre-heating, air handling equipment, etc.

EFX Explosionproof Exhaust Fan

Designed for both hazardous and general purpose industrial applications.

 

 

 

Caloritech™ from CCI Thermal Technologies Inc. features the broadest array of industry-standard heating products for industrial process heating with the most available options on the market. Caloritech™ electric heaters, heating elements and heating accessories are well-known in the industry for their quality, reliability, performance and versatility. In addition to standard "off the shelf" industrial heaters and heating systems components, Caloritech™ also offers engineered heating solutions custom designed, manufactured and tested to satisfy customer specifications. No matter what your application or environment, Caloritech™ has a solution to fit your heating needs. Caloritech™ products are, in many cases, also highly compatible with our other product lines -- Caloritech™, Ruffneck™, Norseman™ and DriQuik™ -- to provide our customers with complete heating solutions for industrial and commercial applications.

 

Caloritech Product Guide (1.0MB)

Caloritech Catalog (24.4MB)

Circulation Heaters – Type EX

Designed for forced flow or natural flow applications. Standard designs ranging from 0.6 - 672kW, higher kW ratings are also available. Optional features include built in high limits and thermostats, stainless steel wetted parts, moisture resistant or explosion-proof housings. CRN registered vessels authorized to bear the S, H, or U stamp, depending on the ASME code classification (Section I, IV, or VIII).

Packaged Circulation Heaters

Combine a circulation heater and an engineered control package to provide a turn-key system. Built to the highest standards in the industry.

Control Panels – Type CP

Designed for automatic process control of electric heaters. Feature conservative designs, with components de-rated for extended life. Available up to 4000 amps at 600V. Control packages including basic on/off, contactor staged, base-load SCR and full SCR.

Heat Transfer Systems – Type FX

Designed to provide high temperature process heat with temperatures up to 707ºF (375ºC). Offered in 15 - 3000kW, and from 380 - 600V. Typical systems are equipped with low density type EX circulation heaters mounted on a structural steel frame with centrifugal, direct drive pumps, inlet, outlet, bypass, drain, fill and bleed valves. Other features may include positive displacement pumps, motorized valves for heating and cooling applications, expansion tanks and pressure switches.

Explosionproof Duct Heaters – Type XD

Designed to heat air that potentially contains explosive gases or other substances. Utilize extra-heavy walled, finned tubular heating elements mounted in the Caloritech™ patented x-Max® terminal housing. Optional features including custom duct sizes, kW ratings and control panel packages. Standard designs from 2.5 – 50kW sizes with temperature codes of T2D, T3A or T3B.

Gate Body Duct Heaters - Type WXS

Designed to heat the inside of the gate and prevent ice build-up on the gate walls, windseals and end members. Standard designs ranging from 4 - 120kW. Features include a weather proof duct heater, matched motor and high static axial fan assembly installed within a galvanized heavy steel housing. Optional controls include ambient temperature sensing thermostat, outlet air temperature thermostat, limit control and differential pressure switch.

Electric Calvane™ Cab Heaters – Type RCH1 - Comprised of six horizontally staggered 333W Calvane™ heaters, 250 CFM centrifugal fan.

Open Coil Cab Heaters – Type RCH2 - Feature a speed-controlled fan, 500W open coil element and a 1000W open coil element.

Tubular Element Cab Heaters - Single entry axial flow fan and automatic reset thermal cutout.

Overhead HVAC Heaters - Types DFF & DIF

Optional finned and non-finned tubular elements. Fully protected against mechanical shock, vibration or breakage. Completely encased resistance wire that will not sag, oxidize or deteriorate. Coiled alloy resistor wire is centered and permanently encased within highly compacted magnesium oxide, surrounded by a steel sheath.

Overhead HVAC Heaters (Open Coil) – Type DOF

Static pressure drop through open coil is very low, reducing fan horsepower requirements. Low element mass yields relatively small amounts of residual heat on fan shut down, reducing the heat effect on surrounding material.

Transit Car Floor Heaters (Calvane™) – Type FV

Designed with low watt density, rapid start-up and cool down periods, no magnetic noise, low pressure drop, shock and vibration resistance and can be easily isolated for high voltage applications. Extremely lightweight at only 0.2 - 0.3 lbs per foot. Lengths available up to 120"; two standard widths of 2.25" and 3.25" available. For applications with supply voltages in the 600V nominal range, ceramic stand-off insulator systems are available.

Threshold Heaters (CALBAR™)

Designed using the unique CALBAR™ heating element. Hermetically sealed. Custom design and mounting hardware to adapt to existing thresholds. Can be factory-installed in threshold extrusions.

Transit Car Floor Heaters (Strip) – Type SD

Available in chrome, aluminized or rust-resistant steel. Wattages range from 100W to 1250W for the aluminized steel sheath and 100 - 1500W for the stainless steel sheath, depending on the size of the heater. Overall length limit of 42.5"; effective length limit of 39". Rated at 120V or 240V, depending on size. High-voltage models rated up to 600V when secondary insulators are used.

CalvaneTM Heaters – Type FV

Designed for comfort heating in mass transportation applications, such as railcars and aircrafts. Aluminum sheath with integrally extruded fins, with lengths up to 120” and widths of 2.25” and 3.25”. Offered in standard outputs from 500 - 1750W. Can be mounted in ducts for forced convection applications.

Tubular Heaters – Types HX, IX, KX

Designed for heating applications that require heating temperatures up to 1400ºF (750ºC). Sheath material, voltage, wattage, watt density and physical size/shape can be custom-engineered to suit any need. Available sheath materials include copper, steel, stainless steel, incoloy, inconel, monel and titanium.

Finned Tubular Heaters - Type KXF

Designed for use in forced convection, air or gas heating systems such as ducts, fan forced electric heaters, recirculation ovens and more. Can be custom designed for virtually any heating application requiring process temperatures up to 797ºF (425ºC). Sheath material, voltage, wattage, watt density and physical size/shape can be custom-engineered to suit any need. Sheath materials include steel, stainless steel, copper, incoloy, inconel and nickel plating.

Cartridge Heaters – Type C

Designed to offer a convenient and effective method of heating dies, platens, molds, heat sealing tools, hot plates and more. Standard diameters for 0.375”, 0.5”, 0.625”, 0.75”, and 1.297” holes. Can be supplied with a variety of threaded fittings to facilitate installation. Available in standard voltages of 120V or 240V; special voltages available on custom order. Range from 30W - 4.7kW, depending on hole diameter and heater length selected; special wattages available on custom order.

Strip Heaters – Types FS, SD, SS

Designed for a wide range of heating applications including surface heating, process air heating, dropping resistors for line applications in railroads and load banks, winterizing and more. Can be finned to facilitate transfer of heat to air. Constructed of specially selected, high grade materials, including high temperature alloy resistance wire and corrosion-resistant aluminized steel sheath (suitable for maximum sheath temperatures up to 1000ºF) or corrosion-resistant stainless steel sheath (suitable for maximum sheath temperatures up to 1200ºF).

Other Elements and Specialty Heaters

Tubular Band Heaters (TBH & TBW) • Band Heaters (Type BC) • Cast-In Heaters (Type MC) • Hot Plate Heaters (Type HPH) • Drum Heaters (Type D) • Bolt and Stud Heaters

Screwplug Heaters – Type CX

Designed for heating applications such as water, oils, gases and mildly corrosive liquids. Standard designs with 1” to 2.5” screwplugs are available, with copper or incoloy sheathed elements, with or without built in thermostat. Custom built heaters are available in almost any rating up to 600V, with special sheath and plug materials. Available with general purpose, moisture resistant or explosion-proof terminal housings.

Flange Heaters – Type CX

Designed for heating applications such as water, oils, gases and mildly corrosive liquids. Available in a standard range of sizes from 2.5” to 14” (ANSI flange dimensions) and up to 135” immersed length, custom lengths are also available. Available in a variety of voltages from 208 - 600V. NEMA 4, explosion resistant, moisture resistant and/or flame proof terminal housings available.

Over the Side Immersion Heaters – Types DX, HX, QM

Designed for liquid heating applications. Standard voltages range from 208 - 600V. Available in a range of wattages, from 3 - 7.5kW for the single element unit and from 9 - 22.5kW for the three element unit. Available sheath materials include copper, stainless steel, incoloy, inconel, titanium, and Teflon or quartz sleeved.

Pipe Insert Heaters – Type MX

Designed to provide uniformly distributed heat to storage vessels containing high viscosity liquids such as asphalt, molasses, tar, paint, glue, wax and oils without causing charring or coking. Standard wattages range from 2 - 16kW, depending on mount and element types selected. Standard voltages range from 208 - 600V. NEMA 4 terminal box suitable for outdoor applications. Standard heaters use heavy duty alloy sheathed elements with either 3”-150 lb flanges or 2” NPT screwplugs with moisture resistant terminal housings. Optional features include packaged control systems, special wattages/voltages, built-in thermostats/limits and explosion proof housings.

Urn Heaters – Type TX

Designed for use in steam tables, coffee urns, kettles and percolators. Available in 120V, 208V and 240V standard voltages. A range of standard wattages available from 1 - 7.5kW. Standard features include brass mounting flange, fully prewired copper elements and O-ring sealing gaskets. Optional features include “fast response low level trip”, special sheath materials, and special wattages and voltages.

Infrared Radiant Heaters – Type OK

Designed for comfort and process heating applications. Can be configured with incoloy elements or quartz tube elements to suit the application. Wide range of outputs, offered in 0.5 - 10kW and from 120 - 600V.

Panel & Enclosure Heaters – Types PH and PXFT

Designed to prevent condensation and freezing in control panels, eliminating costly damage and down time. PH heater is available in four wattages ranging from 125 - 800W and utilizes a fan to circulate air in the panel, reducing temperature stratification. PXFT heater is a natural convection heater, available in wattages from 50 - 600W. Both types have built in thermostat control.

Commercial Duct Heaters – Types DI & DF

Designed for comfort heating applications including make-up air handling units, air pre-heating, heat pump auxiliary systems and return air heating. Available in flanged or duct insert designs, with tubular or finned tubular elements. Offered in wattages up to 120kW and from 120 - 600V. Larger wattages available in custom designs.

Process Duct Heaters – Type WX

Designed for installation in process ducts for heating air or other non-hazardous gases. Replaceable elements for easy serviceability. Suitable for outlet air temperatures up to 1112ºF (600ºC). Offered in 6 - 84kW and from 208 - 600V. Larger wattages available in custom designs.

Forced Air Unit Heaters - Type GE

Designed for use in regular duty industrial and commercial space heating applications. Phosphate coated, epoxy painted 18-gauge steel cabinet. Numerous optional factory installed features to meet specific customer requirements, including optional thermostats and controls and optional wall bracket. 35 models, offered in 2 - 40kW and from 208 - 600V.

Forced Air Heavy Duty Unit Heaters - Type GX

Designed for heavy duty use in industrial environments. Heavy duty construction reduces the downtime and maintenance costs associated with standard design heaters. 18 models, offered in 15 - 50kW and from 208 - 600V. 40kW and 50kW units incorporate split loads (50%) for remotely controlled energy management systems.

CCR1 Triton™ Corrosion-Resistant Washdown Heaters

Designed for non-hazardous locations and applications using water pressure of less than 70 psi. NEMA Type 4X construction for increased safety and protection against water penetration. IP55 ratings available in CCRE1 models. Epoxy-coated fan blade and 16-gauge stainless steel cabinet for increased corrosion resistance. 37 models, offered in 13 - 39kW and from 208 - 600V. UL listed Type 4X for Coast Guard and Marine applications.

Hot Water Boilers – Type VWB & HWB

Designed for process heating, comfort heating, commercial dishwashers, radiant floor heating, and carwash. Safe, quiet and reliable source of hot water. Offered in 150 - 5000kW with pressure ratings up to 2500 psig. CSA approved, and designed and built to the latest version of the ASME code. Compliance to SELO standards is also available upon request.

Steam Boilers - Type VSB & HSB

Designed for dry cleaning applications, chemical distillation, autoclaves, heating jacketed vessels and more. Fully packaged systems for safe, versatile and easy to use heat sources for low or high pressure steam. Caloritech™ boilers have low water volumes for rapid response. Offered in 9 - 5000kW with pressure ratings up to 2500 psig. CSA approved, and designed and built to the latest version of the ASME code. Compliance to SELO standards is also available upon request.

Packaged Circulation Heaters – Type CWCB

Designed for installation in circulating systems where space is limited. Standard configurations include commercial swimming pool heaters, side arm domestic water heaters, commercial dishwasher booster heaters or commercial hot water furnaces for comfort or process heating. Offered in 6 - 60kW with pressure ratings up to 125 psig. Standard features include a galvanized shell, designed to the latest version of the ASME code, inlet, outlet, and drain connections, heavy duty copper sheathed flanged elements and fully pre-wired control panel.

Replacement Boiler Flange Heaters - Type CX

Designed as replacement parts for boilers. Available in a range of sizes and styles to suit the requirements of different boiler units, including rectangular flanges, square flanges and round flanges.

 

 

 

Norseman™ from CCI Thermal Technologies Inc. is the most technologically advanced line of explosion-proof electric air heaters and heating accessories, including both forced air convection heaters and natural convection heaters, as well as unit heaters, panel heaters and thermostats. Norseman™ offers innovative, low maintenance solutions for a wide range of applications in a variety of industrial and commercial environments. The Norseman™ line provides the industry standard in explosion-proof forced air or natural convection solutions suitable for hazardous environments across a wide kilowatt range. Custom engineered heaters or heating systems are available for specialized applications. Our qualified and knowledgeable sales staff are ready to help you select the solution that's right for you. With anodized, copper-free aluminum housings and heat sinks, and nickel plated, low watt density elements, the Norseman™ line of electric explosion-proof heaters is designed to provide reliable, low maintenance service. To facilitate convenient installation, Norseman™ heaters feature the patented x-Max® terminal housing with screw-on cover and slide-out terminal block trolley. Norseman™ products are, in many cases, also highly compatible with our other product lines -- Caloritech™, Ruffneck™, Norseman™ and DriQuik™ -- to provide our customers with complete heating solutions for industrial and commercial applications.

 

Norseman Product Guide (728kB)

Norseman Catalog (6.3MB)

XGB Explosion-Proof Forced Air Unit Heaters

Designed for heating industrial spaces where potentially explosive substances may be present, such as water and sewage treatment plants, oil refineries, compressor stations and more. Available in two cabinet sizes, small units with ratings of up to 10kW and large units with ratings of up to 35kW. 34 models offered in 3.75 - 35kW, ranging from 208 - 600V. Certified by CSA to Canadian and US standards, with standard models approved for the following: Class I, Division 1 & 2, Groups C & D, Class II, Division 1 & 2, Groups E, F & G.

XB Explosion-Proof Natural Convection Heaters

Designed for heating spaces where explosive substances may be present, such as storage rooms for paints and cleaners, grain elevators, gas plants, and more. Offers a state of the art design, featuring CCI Thermal's unique copper-free aluminum extruded convecter and patented x-Max® terminal housing. 30 models offered in 475 - 4500W and from 120 - 600V. CSA C/US or CE/ATEX approved and GOST certified.

XR Explosion-Proof Natural Convection Panel Heaters

Designed specifically for heating industrial spaces where potentially explosive substances may be present, such as spray booths, oil platforms, pump houses and more. Intended primarily for freeze protection in confined areas where required heat is minimal but essential. Comes with a NEMA 7 & 9 aluminum Defender™ thermostat. 30 models offered in 50 - 425W and from 120 - 240V. Rated as either T2D or T3B for Class 1, Division 1 & 2, group C & D.

XP Explosion-Proof Natural Convection Panel Heaters

Designed specifically for freeze protection of control enclosures and other confined areas characterized by poor natural circulation where potentially explosive substances may be present, such as control cabinets, small enclosures and more. The dual thermostat system provides added safety against excessive convector temperatures. 11 models offered in 50 - 550W and from 120 - 240V. CSA C/US approved.

XTW Explosion-Proof Thermostats

Designed for air and liquid temperature sensing and control applications in hazardous locations where explosive substances may be present, such as air, ducts, pipes or tanks. Featuring the patented x-Max® system with the unique track and trolley wiring to provide maximum durability, safety, convenience and ease of use. Ratings to 600V, SPST or DPST. CSA certified for Class I, Groups A, B, C & D, Class II, Groups E, F & G and Class III hazardous locations, Divisions 1 and 2.

XTB Explosion-Proof Thermostats

Designed for remote sensing and control applications in hazardous locations where explosive substances may be present, such as air, ducts, pipes or tanks. Featuring the patented x-Max® system with the unique track and trolley wiring to provide maximum durability, safety, convenience and ease of use. Ratings to 600V, SPST or DPST. CSA certified approved for the following: Class I, Division 1 & 2, Groups C & D, Class II, Division 1 & 2, Groups E, F & G.

XTK Thermostat Installation Kits

The Norseman™ XTK facilitates field installation of a thermostat into other x-Max® based products, such as the Norseman™ XB Explosion-Proof Convection Heater, the XC Explosion-Proof Screwplug Heater or the XG Explosion-Proof Unit Heater. Allows products to be stocked without thermostat and have a kit supplied when required. Available either with a thermostat well assembly or with a packing gland and 60 in. capillary for remote bulb sensing.

 

 

 

 

 

DriQuik™ from CCI Thermal Technologies Inc. is the market leader in infrared curing and drying ovens, and automated finishing and pre-finishing systems. DriQuik™ pioneered radiant oven technology in the 1930s and has since been setting the industry standard in infrared radiant heating systems and components for over 75 years. DriQuik™ designs and manufactures a diverse range of products for a variety of applications and industries all over the world. Every solution that DriQuik™ provides has been custom engineered by our technical specialists to suit our customers' precise requirements and optimized for their specific applications. DriQuik™  products are, in many cases, also highly compatible with our other product lines -- Caloritech™, Ruffneck™, Norseman™ and DriQuik™ -- to provide our customers with complete heating solutions for industrial and commercial applications.

 

DriQuik Product Guide (583kB)

DriQuik Catalog (7.6MB)

The QuikCAT Oven

Flameless Gas Catalytic, Long Wavelength • Designed for low to high density infrared applications including solvent-based and waterborne wet coatings, powder coatings and ramp (booster) ovens. Custom configurations utilizing an array of standard modular heater sections profiled to the specific process and/or application. Programmable recirculation air systems with engineered internal discharge directional ducting. Two categories of high performance Cata-Dyne emitters, the WX Series (explosion-proof pads) for hazardous area applications and the G Series (hot pads) for non-hazardous area applications. Both the WX Series and G Series are CSA, FM and CE ATEX certified.

The QuikCONE Oven

Electric Ceramic, Long Wavelength • Most effective on solvent-based and wet-based wet coatings with substrate temperatures requiring temperatures of 300ºF and below. These economical ovens enjoy a large and historic market share in furniture and wood industry applications. Designed with an electric ceramic infrared generator consisting of nickel chromium resistance wire encapsulated in a cone shaped ceramic core. Versatile for lower temperature processing of three dimensional parts. The thermal mass of this type of long wavelength emitter technology translates to a highly effective and even infrared heat pattern onto the process object; unmatched by anyone in the market.

The QuikSILVER Oven

Electric Quartz, Medium Wavelength • Custom designed for low to high density infrared applications which include solvent-based and waterborne wet coatings, powder coatings, adhesive setting, ramping ovens and coating curing requiring a high level of control. Allows for pinpoint control accuracy on heat sensitive substrates in continuous process finishing systems. Features a quartz tube infrared emitter constructed of a nickel chromium resistance coil wire encased in a translucent quartz cylinder. The emitter also features a proprietary rear side platinum primary reflector. The low thermal mass of the QuikSILVER medium wavelength emitter technology provides rapid response time and works in concert with Proportional Intregrating Derivative (PID)/Silicone Controlled Rectifier (SCR) temperature control systems. Features a stainless steel mesh guard, protecting the quartz tubes without affecting the transfer efficiency of the medium-wave infrared heat to the substrate.

The QuikCOIL Oven

Electric Tubular Element, Long to Medium Wavelength • Most effective in applications requiring surface temperatures in the 250ºF to 450ºF range, such as in solvent-based and waterborne wet coatings and powder coat finish systems. Versatile long to medium wavelength ovens are effective for both low and high energy density applications demonstrating ample input for powder curing and the finesse to cure liquid coatings. Features a large emissive surface area which provides simplified energy density patterning of complex geometry parts. Economical and user-friendly control package with all required components for safe and efficient operation of the oven system. Emitters contain robust incoloy tubular sheathed electrical resistance elements which have been engineered with exact watt density specifications to ensure consistent temperatures and optimum transfer efficiencies of the radiant heat from source to substrate.

The QuikLITE™ Oven

Electric Halogen, Short Wavelength, Low Density • With its rapid response capability and standardized design, the QuikLITE™ oven can provide a cost effective quick curing solution for lower temperature applications such as solvent-based and water-based wet coatings and for dimensionally complex wood, plastics and composite substrates. SCR control allows for soft-start of the emitter in order to maximize bulb lifespan. Between the interior and exterior oven panels is an air distribution plenum that provides appropriate recirculation air distribution. Oven interior is made entirely of reflective stainless steel maximizing the radiant efficiency of this low energy density design. Designed with transparent quartz bulbs, containing tungsten (T-3) filament and a built-in high temperature ceramic primary reflector.

The QuikLITE™ QS Oven

Electric, Medium Wavelength, Low Density • Effective on dimensionally complex wood, plastic and composite substrates and used for both solvent-based and water-based wet coatings. Rapid response times allow for SCR controlled temperature zoning providing thermal adjustability. Standard configurations consist of emitters in a horizontal position across the top, in a vertical position along the sides or a combination of the two. Designed as either batch type ovens or in-line continuous flow ovens. This oven contains a QuikSILVER electric quartz tube infrared emitter which is constructed of a nickel chromium resistance coil wire in a translucent tubular-shaped quartz cylinder. The emitter also features a proprietary rear side platinum primary reflector.

The QuikKILN Oven

Electric Halogen, Short Wavelength, High Density • Provides high temperature coating curing processes including powder coating, high temperature wet coatings, polytetrafluoroethene (PTFE), ceramic composition (frit), porcelain, ceramic coatings, rapid dehydration, as well as sterilization applications. Has a high infrared energy density which dramatically reduces high temperature process times and does not require extended preheating like other high temperature ovens, kiln, or furnace technologies. The low thermal mass of this type of short wavelength emitter technology provides almost instantaneous input response time and works in concert with PID/SCR temperature control systems. The entire interior of the oven is deeply lined with refractory material and capable of processes up to 1,600ºF (871ºC). The PYRO T-3 halogen infrared tube technology has an integral proprietary ceramic primary reflector applied to the rear side of the tube and is mounted in a pressurized emitter fixture with self cleaning refractory frontal reflector construction.

QuikTAK Duster

Automated Final Tacking Pretreatment System • Custom designed to perform the efficient repeatable removal of both particulate contaminants and static charges from products that will be coated, immediately before the coating process. Engineered to address both the part configuration and the substrate type, providing a significant increase in productivity. Tremendous reduction of labor requirements by successfully automating a manual step. This energy efficient, low maintenance solution is used extensively in the wood and plastic finishing industries where dust particles and static charges present serious impediments to the finishing process. The rotating duster wheel is constructed with ostrich feathers and is used in conjunction with low pressure or high pressure de-ionizing air bars to mechanically remove particulate contaminants.

QuikFLASH Tunnel

Electric Pre-Cure Flash • A popular solution to cramped finishing and manufacturing areas by compressing the overall required flash cycle to 1/5th the typical air flash time on most wet coat finishes. Adjustable/programmable temperature control and impingement air velocity is available in the QuikCOMMAND control package. Manufactured in 3ft increments for a low cost and fast delivery solution. The Caloritech™ KX Finned Tubular Duct Heater is offered in a variety of kilowatts (15, 20, 30, 40 and 60) and voltages (240, 380, 480 and 600) for adequate heat control and convenient field wiring.

QuikCOOL Tunnel

Post Cure Forced Cool • A fully contained forced air cooling solution typically used on high temperature and/or space constrained finishing lines. Air impingement via engineered distribution plenum and strategically positioned discharge nozzles. Designed and manufactured in 3ft increments for an affordable, yet effective, space saving solution. Powered exhaust containment and capture for excess heat removal, or heat reclamation is available upon request. The fully contained air chamber, complete with filtered intake, eliminates product contamination; as well as, employee annoyance and safety concerns that floor fans can create.

QuikCOMMAND Control Panel

Custom Engineered Control Packages • Custom engineered control packages for complete finishing systems integration to simplify system operations and reduce project costs by consolidating entire system controls into a single operator friendly module. Complete integration of system components from part identification, through conveyors, booths, pretreatment washers, application equipment, lighting, ovens, E-stops, intrusion alerts, to process monitoring and reporting. Special features such as a spray booth which provides constant air flow/pressure balancing utilizing transducers and inverters. Programmable Logic Controller (PLC) based electronic control systems utilize state-of-the-art components, and benefits from our considerable experience with systems integration. Designed, built and certified in a variety of platforms to ULC standards.

 

 

 

 

 

3L Filters™ from CCI Thermal Technologies Inc. has exceeded the most demanding industrial filtration requirements for over 40 years. A broad range of standard and custom products includes liquid filters, strainers, separators, pressure vessels, and engineered products and systems. 3L Filters™ has special expertise for nuclear, petrochemical, water treatment and environmental applications. 3L Filters™ upholds the very highest standards of quality in the design and production of our filtration systems, which has made 3L an industry leader in our field. Products are specifically designed to meet ASME VIII Div. 1 and/or Nuclear SEC III CL-1 standards. Additionally, 3L Filters™ has the capability to design and build engineered filtration systems to customer specifications for virtually any application in any environment.

 

3L Filters Product Guide (2.33MB)

3L Filters Catalog (8.7MB)

ACF Series Activated Carbon Filter Housing

Removes dissolved organics from liquid streams by adsorption • Typical uses include removal of chlorine, dissolved organics, hydrocarbons and chlorinated hydrocarbons in water treatment systems, as well as removal of acids in amine treatment systems • Designed to ASME Section VIII Div. 1 • 150 psig standard design pressure; custom design pressures available above 150 psig

VC Series Clay Treater

Removes surfactants from liquid hydrocarbon fuels and acids or oxidation products from lubrication or hydraulic oils • Installed upstream of filter separator to remove surfactants that can disarm the filter separator • Clay canister filtration media to absorb surfactants, often as a pre-filter • Designed to ASME Section VIII Div. 1 • 150 psig standard design pressure; custom design pressures available above 150 psig

L Series Dehydrator

Removes gross water from liquid hydrocarbon fuels such as aviation fuel, kerosene, gasoline, diesel and liquid propane to efficiency of 99% • Utilizes a variety of replaceable coalescent filter packs to trap particle contamination and coalesce water from the fuel • Designed to ASME Section VIII Div. 1 • 150 psig standard design pressure; custom design pressures available above 150 psig

FGCS Fuel Gas Conditioning System

Removes small amounts of moisture, liquid mist and particulate contaminants from fuel gases • Designed to deliver gas pressure, temperature and degree of purity to meet custom specifications • Designed for use in Class 1, Div. 1, Group D hazardous locations • Prepares natural gas fuel for combustion in gas turbines, gas engines, gas furnaces and burners, etc • Can be supplied as OEM equipment to gas turbine manufacturers, installed in combined cycle power plants, gas turbine / natural gas engines, gas fired furnaces, and off-shore/on-shore power generators

FM Series Fuel Monitor

Provides clean, dry fuel as the final point of filtration in aviation fueling systems. An increase in differential pressure across the unit or a corresponding decrease in flow rate indicates water and/or dirt is present in the influent fuel • Designed to ASME Section VIII Div. 1 • 150 psig standard design pressure; custom design pressures available above 150 psig

GFS Series Gas Filter Separator

Removes moisture, liquid mists, aerosol and contaminants from hydrocarbon gases, including natural gas, propane, butane and methane, using a three-stage design • Ideal for use in a wide range of applications, including chemical/petrochemical/natural gas plants, pipelines, refineries, compressor and metering/regulation stations, and power generation plants • Designed to ASME Section VIII Div. 1 • Custom design pressures available to 3000 psig

HV & VV Series Liquid Filter Separator

Provides water coalescing and filtration of hydrocarbon fuels such as jet fuel, kerosene, diesel, gasoline and similar liquids • Horizontal (HV Series) and vertical (VV Series) layouts provides quick and convenient access for cartridge replacement. Units are engineered for either fixed or mobile applications • Designed to ASME Section VIII Div. 1 and API Bulletin 1581 • 150 psig standard design pressure; custom design pressures available above 150 psig

WAL Series Liquid Filter Separator (Three Stage Horizontal)

Provides water coalescing and filtration of hydrocarbon fuels such as jet fuel, kerosene, diesel, gasoline and similar liquids, where greater efficiency of water removal is required • Removes particulate and coalesces the water contaminant, while the second stage separates water droplets from the fuel. The third stage is an extra safeguard to absorb any remaining water • Designed to ASME Section VIII Div. 1 and API Bulletin 1581 • 150 psig standard design pressure; custom design pressures available above 150 psig

BF Series Bag Filter Housing

Provides effective, economical filtration of liquids such as paints, inks, coolants, water, solvents, glues, recycled oils and beverages • Standard design use disposable filter bags and pleated bags which are available in a wide range of materials, sizes and micron ratings to remove particulate matter down to 1 micron • Available in single and multi filter housing configurations• Designed to ASME Section VIII Div. 1 • 150 psig standard design pressure; custom design pressures available above 150 psig

VF Series Micronic Cartridge Housing (Aviation & Petroleum)

Removes particles as small as 0.5 micron from hydrocarbon liquids such as jet fuels, diesel, gasoline, solvents, coolants, lubricating oils, hydraulic oils and processing fluids • Standard designs use specific pleated or depth media cartridges • Single, duplex or multiplex arrangement • Designed to ASME Section VIII Div. 1 • 150 psig standard design pressure; custom design pressures available above 150 psig

FW Series Micronic Cartridge Housing (General Industrial)

Removes particulates from liquid streams, often as a pre-filter ahead of finer particle separation equipment • Holds single or double open-ended cartridges • Adapted to many filter cartridge designs, configurations and sizes • Designed to ASME Section VIII Div. 1 • 150 psig standard design pressure; custom design pressures available above 150 psig

FD Series Micronic Cartridge Housing (Lube Oil)

Provides continuous particulate filtration for both critical and non-critical lube, seal and control oil applications • Configured in a duplex arrangement, using pleated cartridges with ratings to 0.5 microns • Designed to ASME Section VIII Div. 1 and conform to API 614 requirements on system components • 150 psig standard design pressure; custom design pressures available above 150 psig

EAC Series Easy Access Closure

A patented closure design that enables any single operator or technician to open a depressurized filtration vessel without the assistance of tools and perform cartridge or bag replacement, all in less than one minute • Significant reduction of downtime for cartridge or bag change out • Safe, fool-proof operation; system pre-set at our facility • Designed to ASME Section VIII Div. 1 • Design pressure to 150 psig; maximum temperature 200°F (93°C)

BSF Series Fabricated Basket Strainer

Often used as a pre-filter placed before finishing filtration equipment to remove gross particles from a liquid stream • A removable stainless steel basket allows easy cleaning and quick change out when heavy particle loading is present • Designed to ASME Section VIII Div. 1 • 150 psig standard design pressure; custom design pressures available above 150 psig

Pressure Vessel

Over 40 years experience in the design and fabrication of tanks and pressure vessels • Perform complete stress and seismic analysis and design registration • Registered Quality Assurance Programs for nuclear and non-nuclear applications • In addition to tanks and pressure vessels, other applications include boiler shells and filter housings for most uses. 3L Filters™ has special expertise for nuclear, oil and gas, petrochemical, water treatment and environmental applications

Head Lifts - Designed for ease of maintenance and quick access to replace bags, cartridges, canisters and filter packs • Wide variety of standard and optional headlifts for specific vessel designs including 3L Pogo, Jack, Hinge, Davit (Handwheel) and Cantilever

Closures - Designed to save time when opening and closing • Three closure options to suit a broad range of industries and process conditions including Thru-Bolt, Swing Bolt and Easy Access Closure

Adsorbent Filter Cartridge

Designed and built in accordance with ASME standards • Various sizes available for flow rates from 600 - 9,000 SCFH • Removes contaminants down to 0.5 micron in size found in fuel gas from natural gas wells • Canadian Registration Number for types G-10 and G-25

Bag Filter Cartridge

Effective removal of particulate from liquid applications • Inside to outside flow for positive contaminant capture • Available in a wide variety of materials including polypropylene and polyester • Standard particle removal ratings from 0.5 to 800 micron • Standard filter bags fit vessels and most competitive models

Cone & Basket Strainers

Designed to protect fluid and gas handling equipment by removing debris during the start-up of a system • Available in 316 stainless steel or carbon steel • Flanged ID (inside diameter) is pressed and welded to prevent possible failures and cone/basket ending up down stream

Depth Filter Cartridge

Available in a wide variety of materials • Absolute micron ratings down to 1 micron • Standard filter cartridges are available for 3L Filters products and most competitive models

Membrane Filter Cartridge

Designed for use within fluid systems to trap or retrain micro particles and microorganisms • Available in a wide variety of materials • Absolute micron ratings down to 0.04 micron• Standard filter cartridges are available for 3L Filters products and most competitive models

Orifice Plate

Designed to measure the rate of fluid flow in a pipe • When fluid reaches the orifice plate it converges and is forced through the small hole of the plate altering the flow rate

Plate Strainer

Designed to protect fluid and gas handling equipment by removing debris during the start-up of a system • Can be easily installed or placed between large flange faces without modifying the surrounding pipe work and are easily removed

Pleated Filter Cartridge

Designed for general filtration purposes • Available in a wide variety of materials • Effectively lowers pressure drop, increases surface area and extends filter life • Pleated design increases contaminant removal • Longer filtration runs for fewer change-outs and less maintenance • Absolute micron ratings down to 0.02 micron

SSF Series Stainless Steel Filter Cartridge

Provides effective filtration for gasses and fluids in high temperature and flow rate applications • Available in flat wrap or pleated format and offer flexibility in particle removal ratings, size choices and end cap configurations • Standard particle removal ratings from 2 to 800 micron • 100 psi standard design pressure; custom design pressures available from 100 psi

Replacement Parts & Accessories

To ensure peak performance of 3L Filters™ equipment, use only certified 3L Filters™ original quality replacement parts and accessories • Standard parts are usually available from our stock. Custom parts are fabricated quickly and accurately from our drawings, and are designed to ASME Section VIII Div. 1

 

 

God Bless America

Last modified:  February 23, 2011 by BAS